Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
2.1. Removal and engine installation
- 2.2. Dismantling and engine assembly
- 2.2.1. Engines in volume of 1,1 and 1,3 l
2.2.1.1. Removal and installation of a head of the block of cylinders
2.2.1.2. Dismantling of a head of the block of cylinders
2.2.1.3. Survey, check and repair of a head of the block of cylinders
2.2.1.4. Assembly of a head of the block of cylinders
2.2.1.5. Adjustment of gaps between cams of a cam-shaft and levers of valves
2.2.1.6. Technical condition of hydropushers of valves
2.2.1.7. Camshaft drive
2.2.1.8. Flywheel
2.2.1.9. Epiploons of a cranked shaft
2.2.1.10. Oil case
2.2.1.11. Oil pump
2.2.1.12. Shatunno-porshnevaya group
2.2.1.13. Cranked shaft
2.2.1.14. Check of the block of cylinders
+ 2.2.2. Engines in volume of 1,6 and 1,8 l
+ 2.2.3. Diesel engine
+ 2.3. System of greasing of the engine
+ 2.4. System of cooling of the engine
+ 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment
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The forward epiploon of a cranked shaft is established in the case of the oil pump (at MN engines and 2G in a cover of a drive of the oil pump), the back epiploon is established in the holder.
Block of cylinders and case
1–back epiploon of the crankshaft;
2–bolt of the holder of an epiploon;
3–holder of a back epiploon;
4–laying of the holder;
5–drain stopper of a case;
6–stopper laying;
7–bolt of fastening of a cover of the radical bearing; |
8–cover of the radical bearing;
9–bolt of fastening of a case;
10-oil case;
11-case laying;
12-block of cylinders;
13-guard of a case of coupling |
Replacement of a forward epiploon
| PERFORMANCE ORDER |
| 1. To remove a belt of a drive of a cam-shaft and a cogwheel of a cranked shaft (see subsection 2.2.1.7) |
| 2. To remove the oil pump (on MN engines and 2G to uncover a drive of the oil pump) (see subsection 2.2.1.11). |
| 3. To take out an old epiploon from the case of the oil pump (at MN engines and 2G from a cover of a drive of the oil pump). |
| 4. To press a new epiploon, previously having greased it with engine oil. |
| 5. To establish into place the oil pump (a cover of a drive of the oil pump). |
| 6. To establish a cogwheel of a cranked shaft and a belt of a drive of a cam-shaft. |
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Replacement of a back epiploon
| PERFORMANCE ORDER |
| 1. To remove a flywheel (see subsection 2.2.1.8). |
| 2. To unscrew bolts 2 (see fig.) and to remove the block of cylinders and a case the holder 3 with laying 4. |
| 3. To take out from the holder the 3rd epiploon 1. |
| 4. To press a new epiploon in the holder, previously having greased it with engine oil. |
| 5. To establish the holder 3 with new laying 4. |
| 6. To wrap bolts 2 and to tighten evenly on a diagonal. |
| 7. To establish a flywheel. |
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Replacement of epiploons (the engine is established on the car)
| PERFORMANCE ORDER |
| Forward epiploon |
| 1. To remove a belt of a drive of the generator, a pulley of the crankshaft, a cover of a drive of a cam-shaft, a belt of a drive of a cam-shaft, a crankshaft cogwheel. |
| 2. Special stripper выпрессовать forward epiploon of the crankshaft. |
| 3. To grease with engine oil a new epiploon. |
| 4. To press a new epiploon the adaptation representing a pipe which nestles on external diameter of an epiploon. On the opposite end of a pipe the thick washer through which the bolt is passed is established. The bolt is twisted in a cranked shaft and through a washer and a pipe evenly presses an epiploon into place. |
| Back epiploon |
| 5. To remove a transmission, coupling and an engine flywheel. |
| 6. To take out an old epiploon a stripper or a screw-driver. |
| 7. To grease a new epiploon with engine oil. |
| 8. To press a new epiploon by means of the adaptation representing a flat washer of the same diameter, as an epiploon. In the center of a washer there is an opening under a crankshaft neck on which the flywheel, and also two openings, located on diameter of a washer into which bolts are inserted is established. Bolts are twisted in openings of fastening of a flywheel in a crankshaft flange. Evenly twisting bolts, press an epiploon into place. |
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