Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation

Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      - 2.2.1. Engines in volume of 1,1 and 1,3 l Removal and installation of a head of the block of cylinders Dismantling of a head of the block of cylinders Survey, check and repair of a head of the block of cylinders Assembly of a head of the block of cylinders Adjustment of gaps between cams of a cam-shaft and levers of valves Technical condition of hydropushers of valves Camshaft drive Flywheel Epiploons of a cranked shaft Oil case Oil pump Shatunno-porshnevaya group Cranked shaft Check of the block of cylinders
      + 2.2.2. Engines in volume of 1,6 and 1,8 l
      + 2.2.3. Diesel engine
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment Oil case


If the engine is removed from the car, it is enough to unscrew bolts of fastening of a case and to remove it together with laying. If the engine is established on the car, a case remove and establish in the following order:

1. To turn out a stopper 5 (see fig. The block of cylinders and a case) and to merge oil from engine, to wrap a stopper and to tighten the moment of 30 N · m (3,0 kgfs · м).
2. To tighten the hand brake.
3. To lift a jack a forward part of the car and to establish on supports.
4. To disconnect wires from the generator, having separated a connecting block.
5. To remove spring brackets and to disconnect from a final collector a reception pipe of the exhaust silencer.
6. To unscrew bolts 9 and to remove a case 10 with laying 11.
7. To establish a case upside-down. At installation of a case to replace laying 11. Bolts of fastening of a case evenly to tighten cross-wise the moment of 20 N · m (2,0 kgfs · м).