Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation

Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      - 2.2.1. Engines in volume of 1,1 and 1,3 l Removal and installation of a head of the block of cylinders Dismantling of a head of the block of cylinders Survey, check and repair of a head of the block of cylinders Assembly of a head of the block of cylinders Adjustment of gaps between cams of a cam-shaft and levers of valves Technical condition of hydropushers of valves Camshaft drive Flywheel Epiploons of a cranked shaft Oil case Oil pump Shatunno-porshnevaya group Cranked shaft Check of the block of cylinders
      + 2.2.2. Engines in volume of 1,6 and 1,8 l
      + 2.2.3. Diesel engine
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment Assembly of a head of the block of cylinders

1. To establish the valve in directing plug, previously having greased it with engine oil.
2. To establish a basic washer of a spring of the valve 4 (see fig. Camshaft and valves).
3. To put on a valve core the plastic plug, not to damage a working edge of a maslosjemny cap.
4. To establish by means of the special adaptation a maslosjemny cap 5. To remove from a valve core the plastic plug.
5. To establish a spring of the 6th valve and a plate of the 7th spring.
6. The special adaptation to compress a spring of the valve and to establish into place crackers 8. To remove the adaptation for compression of springs of valves. To strike with a hammer with a soft head on an end face of a core of the valve in order that crackers correctly rose into place.
7. In this way to establish other valves.
8. To grease with engine oil of a neck of a camshaft 12 and carefully to insert a shaft into a block head.
9. To press an opravka a cam-shaft epiploon.
10. To establish a plate 16 (see fig. The ignition distributor) with laying 17. To tighten bolts the 18th moment of 20 N · m (2,0 kgfs · м).
11. To insert into cam-shaft dredging a shponka 13 (see fig. A camshaft and valves) to establish a cogwheel 14. To wrap a bolt 17 with a washer 18 and to tighten a bolt the moment of 80 N · m (8,0 kgfs · м).
12. To wrap adjusting bolts 9.
13. To establish levers 10 of the valve and a spring 11.
14. To establish the ignition distributor.
15. To establish the fuel pump.

Assembly of a head of the block of cylinders of MN engines and 2G (with hydraulic pushers of valves)

Numbers of covers of bearings of MH engines and 2G

And – a ledge of a cover of the bearing, directed to an inlet pipe;

In – number of the bearing which has been beaten out on a cover

1. To establish valves as it is specified above in subitem 1-7.
2. To establish hydropushers of valves according to the labels put at dismantling, having greased them previously with engine oil
3. To lay on bearings a camshaft.
4. To establish covers No. 2 and 4 of bearings. To wrap nuts of fastening of covers and gradually to tighten them on a diagonal the moment of 6 N · m, then to unscrew them on a turn quarter.
5. To establish covers No. 3, 1 and 5 of bearings. To tighten nuts of bearings the same as in the previous point. Nuts of fastening of a cover No. 5 tighten the moment of 10 N · m (1 kgf · м).
6. To establish a cam-shaft cogwheel, to wrap a bolt of fastening of a cogwheel and to tighten the moment of 80 N · m (8,0 kgfs · м).
7. To establish the distributor of ignition and the fuel pump.