Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation

Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      - 2.2.1. Engines in volume of 1,1 and 1,3 l Removal and installation of a head of the block of cylinders Dismantling of a head of the block of cylinders Survey, check and repair of a head of the block of cylinders Assembly of a head of the block of cylinders Adjustment of gaps between cams of a cam-shaft and levers of valves Technical condition of hydropushers of valves Camshaft drive Flywheel Epiploons of a cranked shaft Oil case Oil pump Shatunno-porshnevaya group Cranked shaft Check of the block of cylinders
      + 2.2.2. Engines in volume of 1,6 and 1,8 l
      + 2.2.3. Diesel engine
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment Flywheel


On cars with an automatic transmission instead of a flywheel the driving disk is established.

Removal and installation

1. To block a flywheel, having inserted the suitable metal lever into teeths of a wreath of a flywheel.
2. Evenly to unscrew bolts of fastening of a flywheel on 1–2 turns.
3. To turn out bolts and to remove a flywheel from a cranked shaft.
4. After removal to examine a flywheel. If on it there are cracks, wear scars on a surface on which the coupling disk nestles, or wreath teeths are damaged, a flywheel to replace. It is necessary to consider that on a new flywheel the label of VMT representing "0" is put only. Therefore it is necessary to put on a flywheel a label of an advancing of ignition the same as on an old flywheel.
5. To establish a flywheel upside-down. Before installation to put on a carving of bolts glue for carving connections of "D6". Bolts to twirl evenly cross-wise and to tighten the moment of 75 N · m (7,5 kgfs · м) (if bolts with a fillet, the moment of an inhaling of 100 N · м).
6. If the driving disk was replaced, it is necessary to check and if it is necessary to adjust its situation. The distance from a back wall of the block of cylinders to an adjusting surface of the hydrotransformer on a driving disk should be 30,5–32,1 mm. To adjust the provision of a driving disk it is possible installation between it and the crankshaft of an adjusting washer.