Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   + 2.2. Dismantling and engine assembly
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




2.1. Removal and engine installation

GENERAL INFORMATION

View of a transmission from a motor compartment

1–a bolt of fastening of a transmission to a support;

2–transmission;

3–cable of a drive of coupling

Carburetor and vacuum tank

1–vacuum tank;

2–carburetor;

3–accelerator drive

Drive of an accelerator of the car with system вспрыска fuels

1–accelerator drive;

2–vacuum hose;

3–valve of cold start-up;

4–топливопроводы to nozzles;

5–air line

Back support of an engine mount and transmission support

1–engine mount arm;

2–bolt of fastening of a back support of the engine;

3–back support of an engine mount;

4–transmission support;

5–arm of a suspension bracket of a transmission;

6–a bolt of fastening of an arm of a transmission to a support

Forward support of an engine mount


Hydraulic support of an engine mount (release cars since January, 1985)

The engine remove together with a transmission.

PERFORMANCE ORDER
1. To disconnect a wire from the "minus" plug of the storage battery.
2. To merge cooling liquid.
3. To remove the air filter together with hoses.
4. To unscrew a bolt 1 (see fig. A view of a transmission from a motor compartment) transmission fastenings to a support and, having released from spring clips to pull forward and to remove a radiator mudguard.
5. To remove radiator facing.
6. To disconnect from headlights electric connecting blocks.
7. To unscrew bolts of fastening of arms of a radiator.
8. To disconnect a drive of the lock of a cowl from the lock and to disconnect drive fixture to the front panel.
9. To unscrew bolts of fastening of the panel of a front and to remove the panel together with headlights.
10. To disconnect hoses of system of cooling of the engine from a head of the block of cylinders, the water pump and a broad tank.
11. To disconnect electric wires from the electrofan and a thermoswitch.
12. To remove a radiator together with a casing of the fan and the fan.
13. To disconnect electroconducting from the generator, the sensor of pressure of oil, a starter, the switch of heating of an inlet pipe, the coil of ignition, the distributor of ignition, a transmission, the sensor of temperature of cooling liquid, the valve of cold start-up of the engine, an additional air zaslonka, candles of an incandescence, the valve of an otsekatel of the fuel pump etc.
14. To disconnect from the fuel pump топливопроводы.
15. To disconnect from a transmission a wire on "weight".
16. To remove a starter.
17. To disconnect tubes of system of cooling from a head of the block of cylinders.
18. To disconnect a coupling drive.
19. To unscrew a bolt of fastening of a transmission to a support.
20. To disconnect vacuum tubes from the amplifier of brakes and the vacuum tank 1 (see fig. Carburetor and vacuum tank).
21. To remove the vacuum tank.
22. To disconnect draft of an accelerator.
23. At cars with vsprysky fuels to turn out the valve of cold start-up 3 (to cм. fig. A drive of an accelerator of the car with system вспрыска some fuel), without disconnecting from it топливопровод; to disconnect vacuum hoses 2; to unscrew a warming up regulator, without disconnecting топливопровод; to remove an air line 5; to take out nozzles, without disconnecting топливопроводы 4.
24. To unscrew bolts 2 (see fig. Back support of an engine mount and transmission support) fastenings of a back support of 3 engine mounts.
25. To unscrew bolts of fastening of support of a transmission.
26. To disconnect shaft of a drive of forward wheels from a transmission and to adhere them a wire to a body.
27. To disconnect from a final collector a reception pipe of the exhaust silencer.
28. To disconnect from a transmission of draft of the switch of transfers.
29. At cars with an automatic transmission to disconnect a cable of the lever of a choice of transfers (the choice lever thus should be in the family way "R", draft of an accelerator to release from fastening on a transmission to disconnect drafts 1.
30. To disconnect from a transmission a speedometer drive.
31. To hook on the engine the crane or elevating a waist and carefully to raise up, to unload forward support of the engine.
32. To turn out bolts of fastening of a forward support of the engine.
33. Carefully to pull out the engine up.
34. Installation is carried out upside-down. At installation of the power unit by the first to tighten a back support of the engine the moment of 25 N · m (2,5 kgfs · м), then to tighten a transmission support the moment of 60 N · m (6,0 kgfs · м), then a forward support of the engine the moment of 50 N · m (5,0 kgfs · м). A hydrosupport tighten the moment of 30 N · m (3,0 kgfs · м).