Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation

Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      + 2.2.1. Engines in volume of 1,1 and 1,3 l
      + 2.2.2. Engines in volume of 1,6 and 1,8 l
      - 2.2.3. Diesel engine
         2.2.3.1. Camshaft drive
         2.2.3.2. Removal and installation of a head of the block of cylinders
         2.2.3.3. Dismantling of a head of the block of cylinders
         2.2.3.4. Check and repair of a head of the block and its details
         2.2.3.5. Assembly of a head of the block of cylinders
         2.2.3.6. Adjustment of gaps between cams of a cam-shaft and levers of valves
         2.2.3.7. Technical condition of hydropushers of valves
         2.2.3.8. Intermediate shaft
         2.2.3.9. Flywheel
         2.2.3.10. Epiploons of a cranked shaft
         2.2.3.11. Oil case
         2.2.3.12. Oil pump
         2.2.3.13. Shatunno-porshnevaya group
         2.2.3.14. Cranked shaft
         2.2.3.15. Check of the block of cylinders
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

2.2.3.4. Check and repair of a head of the block and its details

GENERAL INFORMATION

Check and repair of a head of the block and its details are similar to check and repair at engines in working volume of 1,1 and 1,3 l (see subsection 2.2.1.3).

Distinguishing data are provided below.

Height of a head of the block do not measure.

The lateral gap between inlet and final valves and the directing plug is equal 1,3 mm.

Sizes of a saddle of the valve

A–diameter of an opening in a block head under a saddle;

B–external diameter of a saddle of the valve;

C–width of a working facet of a saddle;

D–distance from a surface of a plate of the valve to the plane of a head of the block

Inlet valve	Final valve
and max = 33,2 mm	and max = 35,2 mm
b= 30,4 mm	b= 32,8 mm
with = 2,4 mm	with = 2,0 mm
d max = 1,5 mm	d max = 1,5 mm

Sizes of valves

and – diameter of a plate of the valve;

b–diameter of a core;

with – length of the valve

Inlet valve	Final valve
and = 34,0 mm	and = 31,0 mm
b= 7,97 mm	b= 7,95 mm
with = 104,8 mm	with = 104,6 mm
with (the engine with hydropushers of valves) = 95,0 mm	with (the engine with hydropushers of valves) = 95,0 mm

Springs of valves with hydropushers shorter and elastic, are marked by blue paint sideways.

The engine cam-shaft with hydropushers of valves is marked by gray paint.

The admissible palpation of a cam-shaft measured on an average neck, – 0,01 mm.

The maximum admissible gap of a shaft at the established covers of bearings No. 1 and 5 – 0,15 mm.

Diameter of necks of a cam-shaft of 26 mm, the maximum admissible wear of necks – 0,25 mm.