Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      + 2.2.1. Engines in volume of 1,1 and 1,3 l
      + 2.2.2. Engines in volume of 1,6 and 1,8 l
      - 2.2.3. Diesel engine
         2.2.3.1. Camshaft drive
         2.2.3.2. Removal and installation of a head of the block of cylinders
         2.2.3.3. Dismantling of a head of the block of cylinders
         2.2.3.4. Check and repair of a head of the block and its details
         2.2.3.5. Assembly of a head of the block of cylinders
         2.2.3.6. Adjustment of gaps between cams of a cam-shaft and levers of valves
         2.2.3.7. Technical condition of hydropushers of valves
         2.2.3.8. Intermediate shaft
         2.2.3.9. Flywheel
         2.2.3.10. Epiploons of a cranked shaft
         2.2.3.11. Oil case
         2.2.3.12. Oil pump
         2.2.3.13. Shatunno-porshnevaya group
         2.2.3.14. Cranked shaft
         2.2.3.15. Check of the block of cylinders
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment



2.2.3.9. Flywheel

GENERAL INFORMATION

At the diesel engine, unlike petrol, the flywheel fastens to a press disk of coupling which in turn fastens to a cranked shaft.

Removal and installation

PERFORMANCE ORDER
1. To block a flywheel, having inserted the suitable metal lever into teeths of a wreath of a flywheel, or by means of the special adaptation.
2. Evenly to unscrew bolts of fastening of a flywheel on 1–2 turns.
3. To turn out bolts of fastening of a flywheel.
4. To remove a flywheel with a conducted disk of coupling.
5. To examine a flywheel. If on it there are cracks, deep scratches, wear tracks on a working surface or are damaged wreath teeths, it is necessary to replace a flywheel. To check density of landing of adjusting pins in a flywheel. If pins sit leaky, to replace them.
6. To establish a flywheel upside-down. Bolts of fastening of a flywheel to twirl evenly cross-wise and to tighten the moment of 20 N · m (2,0 kgfs · м).
7. Installation of a conducted disk of coupling see subitem 6–9 subsections 4.3.
8. At cars with an automatic transmission a driving disk remove and establish also, as on cars with the engine in working volume of 1,1 and 1,3 l (see subsection 2.2.1.8).