Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation


Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      + 2.2.1. Engines in volume of 1,1 and 1,3 l
      - 2.2.2. Engines in volume of 1,6 and 1,8 l
         2.2.2.1. Camshaft drive
         2.2.2.2. Removal and installation of a head of the block of cylinders
         2.2.2.3. Dismantling of a head of the block of cylinders
         2.2.2.4. Assembly of a head of the block of cylinders
         2.2.2.5. Adjustment of gaps between cams of a cam-shaft and levers of valves
         2.2.2.6. Intermediate shaft
         2.2.2.7. Flywheel
         2.2.2.8. Epiploons of a cranked shaft
         2.2.2.9. Oil pump
         2.2.2.10. Shatunno-porshnevaya group
         2.2.2.11. Cranked shaft
         2.2.2.12. Check of the block of cylinders
      + 2.2.3. Diesel engine
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

2.2.2.6. Intermediate shaft
GENERAL INFORMATION

Details of system of greasing of the engine
1–oil filter;
2–union of the oil filter;
3–bolt of fastening of an arm;
4–filter arm;
5–bolt;
6–arm laying;
7–epiploon of an intermediate shaft;
8–cogwheel of an intermediate shaft;
9–washer;
10-bolt of fastening of a cogwheel;
11-shponka;
12-flange;
13-sealing ring;
14-intermediate shaft;
15-index of level of oil;
16-block of cylinders;
17-plug;
18-case of the oil pump;
19-roller of a leading gear wheel;
20-cover of the oil pump;
21-bolt of fastening of the pump;
22-sealing ring;
23-receiver of the oil pump;
24-holder of the receiver;
25-bolt of fastening of the receiver;
26-spring of the reduktsionny valve;
27-a conducted gear wheel

Removal and installation

PERFORMANCE ORDER
1. To remove the distributor of ignition and the fuel pump.
2. To remove a belt of a drive of a cam-shaft (see subsection 2.2.2.1).
3. To unscrew a bolt 10 (see fig. Details of system of greasing of the engine), to remove cogwheel 8, to take out a shponka 11.
4. To unscrew two bolts and to remove a flange 12 and a sealing ring 13.
5. To take out an epiploon 7 of a flange 12.
6. To extend an intermediate shaft 14.
7. To establish an intermediate shaft upside-down. At installation to grease a new epiploon with engine oil and to press in a flange 12.
8. The lateral gap of a shaft should not exceed 0,25 mm.
9. To replace a sealing ring 13.
10. To tighten bolts of fastening of a flange of an intermediate shaft the moment of 25 N · m (2,5 kgfs · м).
11. To tighten a bolt of fastening of a cogwheel on intermediate to a shaft the moment of 80 N · m (8,0 kgfs · м).