Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   - 2.2. Dismantling and engine assembly
      + 2.2.1. Engines in volume of 1,1 and 1,3 l
      - 2.2.2. Engines in volume of 1,6 and 1,8 l
         2.2.2.1. Camshaft drive
         2.2.2.2. Removal and installation of a head of the block of cylinders
         2.2.2.3. Dismantling of a head of the block of cylinders
         2.2.2.4. Assembly of a head of the block of cylinders
         2.2.2.5. Adjustment of gaps between cams of a cam-shaft and levers of valves
         2.2.2.6. Intermediate shaft
         2.2.2.7. Flywheel
         2.2.2.8. Epiploons of a cranked shaft
         2.2.2.9. Oil pump
         2.2.2.10. Shatunno-porshnevaya group
         2.2.2.11. Cranked shaft
         2.2.2.12. Check of the block of cylinders
      + 2.2.3. Diesel engine
   + 2.3. System of greasing of the engine
   + 2.4. System of cooling of the engine
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




2.2.2.9. Oil pump

Removal

PERFORMANCE ORDER
1. To remove an oil case of the engine (see subsection 2.2.1.10).
2. To unscrew bolts 21 (see fig. Details of system of greasing of the engine) to remove the oil pump together with a maslopriyemnik.
3. To unscrew two bolts 25 and to remove a maslopriyemnik 23.
4. To unscrew two bolts and to uncover 20.
5. To take out the roller 19 and a gear wheel 27.
6. To take out from a maslopriyemnik 23 mesh filter.
7. From a cover of the 20th pump to turn out the reduktsionny valve.
8. After dismantling to wash out all details of the pump gasoline. To measure a gap between teeths of gear wheels, as is shown in drawing. The gap at new gear wheels makes 0,05 mm, a maximum permissible gap of 0,2 mm.
9. To measure shchupy a gap between a gear wheel and the pump case, it should be no more than 0,15 mm. To measure an axial gap of gear wheels, as is shown in drawing. It should be no more than 0,15 mm. If on a cover of the pump there are wear tracks from gear wheels, a cover прошлифовать.
10. Before assembly of the pump to grease all details with engine oil. Assemble the pump upside-down. To tighten bolts of fastening of a cover of the pump the moment of 10 N · m (1,0 kgfs · м), and bolts of fastening of the pump – the moment of 20 N · m (2,0 kgfs · м).