Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation

Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   + 2.2. Dismantling and engine assembly
   + 2.3. System of greasing of the engine
   - 2.4. System of cooling of the engine
      2.4.1. Replacement of cooling liquid
      2.4.2. Removal and radiator installation
      2.4.3. Removal and electrofan installation
      2.4.4. Fan thermoswitch
      2.4.5. Thermostat
      2.4.6. Removal and installation of the water pump
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

2.4.2. Removal and radiator installation

1. To disconnect a wire from the "minus" plug of the storage battery.
2. To merge cooling liquid.
3. To disconnect wires from a thermoswitch 5 (see fig. Radiator and fan of system of cooling of engines in working volume of 1,1 and 1,3 l) or 9 (cм. fig. A radiator and the fan of system of cooling of engines in working volume of 1,6 and 1,8 l) the fan and from the electrofan 16 or 3. To unbend a bracket 1 and to take out from it wires.
4. To disconnect from a radiator bringing hose respectively 12 or 16.
5. To remove radiator facing.
6. To unscrew on two bolts from each party of fastening right respectively 15 or 17 and left respectively 10 or 12 casings of a radiator and to remove casings aside.
7. To unscrew bolts respectively 11 or 13th fastenings of a radiator. To take out up an arm respectively 14 or 15.
8. To unscrew a bolt of fastening of a radiator from below on the left side.
9. To remove a radiator back and to disconnect a hose respectively 7 or 8. To disconnect from a radiator a hose 18 (cм. fig. Radiator and fan of system of cooling of engines in working volume of 1,6 and 1,8 l).
10. To take out a radiator up together with a casing of the fan and the fan.
11. To unscrew bolts of fastening of a casing of the fan and to remove a casing 2 with the fan. To unscrew nuts of fastening of the fan to a casing and to remove the fan respectively 16 or 3.
12. To establish a radiator upside-down. At installation of a new radiator it is obligatory to replace cooling liquid. After installation of a radiator to warm up the engine before turning on of the fan and to check tightness of system of cooling.