Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   + 2.2. Dismantling and engine assembly
   + 2.3. System of greasing of the engine
   - 2.4. System of cooling of the engine
      2.4.1. Replacement of cooling liquid
      2.4.2. Removal and radiator installation
      2.4.3. Removal and electrofan installation
      2.4.4. Fan thermoswitch
      2.4.5. Thermostat
      2.4.6. Removal and installation of the water pump
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




2.4.1. Replacement of cooling liquid

GENERAL INFORMATION

Radiator and fan of system of cooling of engines in working volume of 1,1 and 1,3 l

1–bracket of fastening of wires of the electrofan;
2–fan casing;
3–collar;
4–a hose liquid plum from a broad tank;
5–electrofan thermoswitch;
6–broad tank;
7–parootvodyashchy tube;
8–stopper of a broad tank;
9–rubber plug;
10-left casing of a radiator;
11-bolt of fastening of a radiator;
12-a hose bringing a radiator;
13-radiator;
14-demountable arm of fastening of a radiator;
15-right casing of a radiator;
16-electrofan;
17-a hose taking away a radiator

Radiator and fan of system of cooling of engines in working volume of 1,6 and 1,8 l

1–bracket of fastening of wires of the electrofan;
2–fan casing;
3–electrofan;
4–collar;
5–a hose liquid plum from a broad tank;
6–broad tank;
7–stopper of a broad tank;
8–Parootvodyashchy hose;
9–fan thermoswitch;
10-sealing ring;
11-rubber plug;
12-left casing of a radiator;
13-bolt of fastening of a radiator;
14-radiator;
15-demountable arm of fastening of a radiator;
16-a hose bringing a radiator;
17-right casing of a radiator;
18-a hose taking away a radiator

Details of system of cooling of engines in working volume of 1,6 and 1,8 l

1–drain tube of a heater;
2–connecting hose;
3–a hose taking away a radiator;
4–collar;
5–cover of a nest of the thermostat;
6–bolt of fastening of a cover;
7–sealing ring;
8–thermostat;
9–cover of the water pump;
10-flange of fastening of a pulley;
11-pulley;
12-laying;
13-case of the water pump;
14-a hose bringing a radiator;
15-hose;
16-thermoswitch of a heater of an inlet pipe;
17-sealing ring;
18-branch pipe of a shirt of cooling;
19-sealing ring of a branch pipe;
20-laying;
21-a branch pipe of selection of liquid in a heater;
22-the sensor of temperature of cooling liquid;
23-sealing ring of the sensor;
24-a hose of a supply of liquid to a heater;
25-drain hose of a heater;
26-branch pipe of a drain hose of a broad tank;
27-thermoswitch of a zaslonka of the automatic starting arrangement

Prevention

To merge liquid from system of cooling and to open a stopper of a broad tank it is possible only on the cold engine, in order to avoid receiving burns.


PERFORMANCE ORDER
1. To open the heater crane for what the lever of the crane of a heater on the dashboard to establish in situation "Heating".
2. At engines in working volume of 1,1 and 1,3 l to disconnect taking-away hose 17 (see fig. A radiator and the fan of system of cooling of engines in working volume of 1,1 and 1,3 l) from a branch pipe of a radiator 13. To remove a stopper 8 broad tanks 6.
3. At engines in working volume of 1,6 and 1,8 l and diesel engines to disconnect a hose 18 (cм. fig. A radiator and the fan of system of cooling of engines in working volume of 1,6 and 1,8 l) from a cover 5 (see fig. Details of system of cooling of engines in working volume of 1,6 and 1,8 l) nests of the thermostat and a hose 2 from the water pump. To remove a stopper 7 (cм. fig. A radiator and the fan of system of cooling of engines in working volume of 1,6 and 1,8 l) from a broad tank 6.
4. After all liquid will merge, to connect hoses.
5. To fill in fresh liquid in a broad tank to a label "move". To wrap a stopper of a broad tank.
6. To start the engine. If level of liquid went down, to add liquid.
7. To warm up the engine before turning on of the electrofan. To muffle the engine.
8. To check level of cooling liquid after the engine will cool down.