Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
- 2. Engine
   2.1. Removal and engine installation
   + 2.2. Dismantling and engine assembly
   + 2.3. System of greasing of the engine
   - 2.4. System of cooling of the engine
      2.4.1. Replacement of cooling liquid
      2.4.2. Removal and radiator installation
      2.4.3. Removal and electrofan installation
      2.4.4. Fan thermoswitch
      2.4.5. Thermostat
      2.4.6. Removal and installation of the water pump
   + 2.5. System of production of the fulfilled gases
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




2.4.6. Removal and installation of the water pump

Engines in working volume of 1,1 and 1,3 l

PERFORMANCE ORDER
1. To merge liquid from system of cooling of the engine.
2. To remove the top cover of a drive of a cam-shaft (see subsection 2.2.1.7).
3. To turn a cranked shaft so that in an opening of a cogwheel of a cam-shaft the bolt of fastening of a back cover of a drive of a cam-shaft was visible. To turn out and take out a bolt.
4. To remove a belt of a drive of a cam-shaft (see subsection 2.2.1.7).
5. To unscrew bolts of fastening of a back cover of a drive of a cam-shaft and the water pump.
6. To remove a back cover of a drive of a cam-shaft.
7. To remove the water pump 15 (cм. fig. Details of system of cooling of engines in working volume of 1,1 and 1,3 l) and sealing ring 14.
8. The water pump is not subject to repair. In case of failure it is necessary to replace the water pump.
9. To establish the pump upside-down. To tighten bolts of fastening of the water pump the moment of 10 N of m (1,0 кгс.м).

Engines in working volume of 1,6 and 1,8 l

PERFORMANCE ORDER
1. To merge liquid from system of cooling of the engine
2. To remove a belt of a drive of the generator (see subsection 2.2.2.1).
3. To remove the generator.
4. To remove an arm of fastening of the generator.
5. To disconnect from the pump case hoses 2 (see fig. Details of system of cooling of engines in working volume of 1,6 and 1,8 l), 3 and 15.
6. To unscrew bolts of fastening of the water pump, to remove the pump and a sealing ring.
7. To unscrew bolts of fastening of a pulley and to remove a pulley 11.
8. To unscrew bolts 6, to uncover the 5th nests of the thermostat and to take out the thermostat 8, to remove a sealing ring 7.
9. To unscrew bolts of fastening of a cover of the pump and to uncover 9 together with a krylchatka of the water pump. To remove laying 12.
In the water pump a krylchatka, the bearing or a shaft epiploon more often fail. If out of operation there was at least one of these details, it is necessary to replace all three details.
10. To collect and establish the pump upside-down. Bolts of fastening of the pump and a pulley to tighten the moment of 20 N · m (2,0 kgfs · м), and bolts of a cover of the pump – 10 N · m (1,0 kgfs · м). To replace laying 12 and a sealing ring of the water pump.