Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
   5.1. Removal and installation
   + 5.2. Four-speed transmission
   + 5.3. Five-speed transmission
   + 5.4. Type 020 four-speed transmission
   - 5.5. Type 020 five-speed transmission
      5.5.1. Technical characteristics
      + 5.5.2. Transmission dismantling
      5.5.3. Transmission assembly
      5.5.4. Gear shifting mechanism
   + 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment



5.5.3. Transmission assembly

GENERAL INFORMATION

Installation of a fork of inclusion of the 5th transfer

1–bolt;
2–synchronizer nave;
3–the sliding coupling of the synchronizer;
4–fork of inclusion of the 5th transfer;
5–rod of forks of gear shifting;
6–rod of a fork of inclusion of the 5th transfer;
7–transmission case;

8–bolt;
9–plate;
10-bearing;
and – distance between a fork of inclusion of the 5th transfer and an end face a rod of a fork of inclusion of the 5th transfer

Installation of a returnable spring of a clutch lever

1–spring;

2–lever

PERFORMANCE ORDER
1. To execute subitem 1–28 subsections 5.4.3.
2. To execute subsection 5.4.3 item 29, having established previously a spring under a rod of forks of gear shifting.
3. To execute subitem 30–32 subsections 5.4.3.
4. To establish an adjusting washer 14 (see fig. Primary shaft) if it is required (adjustment see subsection 5.5.2.1), and the ball bearing 12 in a case of a transmission by acting part of an internal ring towards a gear wheel of the 4th transfer.
5. To establish a plate of fastening of the ball bearing and to twirl four bolts 21 (see fig. Gear wheel of the 5th transfer).
6. To execute subitem 35–38 subsections 5.4.3.
7. To establish a basic washer 23 (see fig. Gear wheel of the 5th transfer).
8. To establish the needle bearing 20.
9. To heat up a gear wheel 6 5th transfers to temperature 120 ° With and напрессовать it on a secondary shaft so that the pro-point on a gear wheel was directed up.
10. To establish a washer 7 and a lock ring 8.
11. To establish on a gear wheel 19 5th transfers blocking ring of the 18th synchronizer and the synchronizer of the 5th transfer assembled, watching thus that crackers of the synchronizer got to grooves of a blocking ring.
12. To establish in a flute of the sliding coupling of the synchronizer of the 5th transfer a fork of the 10th inclusion of the 5th transfer and to put on podsobranny knot primary shaft and a rod of forks of gear shifting, having established also the plug 9 and a lock plate 1 (see fig. Removal of a fork of inclusion of the 5th transfer).
13. To screw a rod 6 (see fig. Installation of a fork of inclusion of the 5th transfer) forks of inclusion of the 5th transfer clockwise in a fork of 4 inclusions of the 5th transfer so that the rod of the 6th fork of inclusion of the 5th transfer acted from a fork 4 on distance and = 5 mm.
14. To establish a washer 15 (see fig. Gear wheel of the 5th transfer).
15. To grease a bolt with the 14th structure of D6 and to twirl it the moment of 20 N · m.
16. To execute subitem 39–44 subsections 5.4.3, considering that the five-speed transmission has no maslootrazhatelny plate, and from the lever of gear shifting the sealing ring is established.
17. To twirl the mechanism 3 (see fig. Gear wheel of the 5th transfer) backing blocking.
18. To check inclusion of the 5th transfer.
19. To enclose under a fork an emphasis in thickness about 12 mm and to hammer down a lock plate 1 (see fig. Fastening of a fork of inclusion of the 5th transfer).
20. To establish in a back cover 12 (see fig. A transmission five-step type 020) the lever 20 of switching off of coupling, having put on its shaft a spring 13 and the lever 15 (for the correct installation of a spring see fig. Installation of a returnable spring of a clutch lever).
21. To establish lock rings 14 (see fig. Transmission five-step type 020).
22. To establish vyzhimny the coupling bearing 19.
23. To establish a back cover 12 with new laying 11 on a transmission case.
24. To twirl bolts the 16th moment of 25 N · m.
25. To execute subitem of 49-51 subsections 5.4.3.