1. To press a new epiploon 5 (see fig. Carter couplings with differential) in the plug 6. |
2. To grease a working edge of an epiploon with the 5th transmission oil and to press the plug 6 in a case of the 7th coupling. |
3. To establish differential assembled in a coupling case. |
4. To establish the right flange of 4 semi-axes with a spring 45, a washer 44 and a rasporny ring 43 in a case of the 7th coupling. |
5. To establish a spring washer the 3rd bent party to a flange of 4 semi-axes, a lock ring 2 and a cap 1. |
6. To press on a secondary shaft 4 (see fig. Secondary shaft) conic roller bearings 3 and 5. |
7. To establish an adjusting washer 1 in a coupling case. |
8. Напрессовать an external ring 2 roller conic bearings in a coupling case. |
9. To establish a secondary shaft 4 in a coupling case. |
10. To establish a plate of the 6th fastening of the bearing and to twirl bolts the 7th moment of 40 N · m. |
11. To establish a spring washer the 22nd concave party to the bearing. |
12. To check a gap between blocking rings 19 and 17 and gear wheels corresponding to them 20 and 14 (see subsection 5.2.2.1). |
13. To grease the needle bearing 21 and to establish it on a secondary shaft 4. |
14. To establish a gear wheel 20 1st transfers. |
15. To establish blocking ring 19. |
16. To heat up a synchronizer nave to temperature 120 ° With and напрессовать the synchronizer 18 on a secondary shaft 4, watching thus that crackers of the synchronizer got to grooves of a blocking ring. |
17. To establish a shaft 24 (see fig. Carter couplings with differential) backing gear wheels with a gear wheel of the 27th backing. |
18. To establish arms of 36 and 38th fastening of a fork of inclusion of a backing and наживить bolts 37. |
19. To establish a fork of the 35th inclusion of a backing and to tighten bolts 37. |
20. Напрессовать an internal ring 16 (see fig. Secondary shaft) needle bearing. |
21. To establish the needle bearing 15. |
22. To establish blocking ring 17, watching thus that crackers of the synchronizer got to grooves of a blocking ring. |
23. To establish a gear wheel 14 2nd transfers. |
24. To heat up a gear wheel 13 3rd transfers to temperature 120 ° With and напрессовать it on a secondary shaft a ledge towards a gear wheel of the 2nd transfer. |
25. To pick up and establish a new lock ring 12. The axial gap between a gear wheel 13 3rd transfers and a lock ring 12 should be absent (the most admissible gap of 0,2 mm). A set of the lock rings delivered in the spare part, thickness from 2,5 to 3 mm (rings of different thickness have the color). |
26. To establish primary shaft 32 (see fig. A transmission four-stage type 020) in a case of 1 coupling. |
27. To heat up a gear wheel 11 (see fig. A secondary shaft) the 4th transfer to temperature 120 ° With and напрессовать it on a secondary shaft a ledge to the bearing 8. |
28. To establish a lock ring 10. |
29. To establish a rod of 33 forks of gear shifting in collecting (see fig. A transmission four-stage type 020), having entered at first a fork of switching of the 1-2nd of transfers to a pro-point of the sliding coupling of the synchronizer of the 1-2nd of transfers, then, slightly having raised a rod, to enter a fork of switching of the 3-4th transfers to a pro-point of the sliding coupling of the synchronizer of the 3-4th transfers. Then to enter ползун forks of inclusion of a backing into gearing with a fork of inclusion of a backing. |
30. To establish all forks of gear shifting in neutral situation. |
31. To turn a shaft 24 (see fig. Carter of coupling with differential) backing gear wheels so that the opening under a bolt occupied a certain situation (see fig. The provision of an opening under a bolt of fastening of a shaft of a gear wheel of a backing) (both distances X should be equal among themselves). |
32. To establish a magnet 32 (see fig. Carter couplings with differential) in the coupling case. |
33. To establish an adjusting washer 14 (see fig. Primary shaft) if it is required, and the ball bearing 12 in a case of a transmission by acting part of an internal ring towards a gear wheel of the 4th transfer. |
34. To establish bolts 1 (see fig. Fastening of the bearing of primary shaft) with special heads and to put the clamps 2 (see fig. Nuts of fastening of the bearing) moment of 15 N · m. |
35. To establish new laying between cases if it was on a complete set. |
36. To connect a case of a transmission and a coupling case, напрессовав thus on primary shaft the ball bearing being in a case of a transmission. |
37. To twirl a bolt 4 (see fig. Nuts of fastening of the bearing) fastenings of a shaft of a gear wheel of a backing by the moment of 20 N · m. |
38. To twirl bolts 6 (see fig. Transmission four-stage type 020) moment of 25 N · m. |
39. To establish a transmission in neutral situation. |
40. To insert a shaft of 22 gear shiftings assembled into a transmission case. |
41. To establish a spring 23, a washer 24 and to twirl a cover 25. |
42. To establish an antisplash cover 29, the lever 30 of gear shifting and to twirl a nut 31 moment of 50 N · m. |
43. To twirl a bolt the 27th moment of 20 N · m. |
44. To twirl the switch of light of a backing. |
45. To establish directing plug 12 and vyzhimny the bearing 13. |
46. To establish the lever of 21 switching off of coupling, having put on its shaft a spring 19 and the lever 18, thus the ends of a spring should rest against a transmission case, and the average part – to be in gearing with the lever 18. |
47. To establish lock rings 20. |
48. To establish new laying 14, a cover 15 and to twirl bolts the 16th moment of 25 N · m. |
49. To establish the left flange of a semi-axis (see subitem 4-5). |
50. To grease a pusher 34 and to insert it into primary shaft. |
51. To check correctness of inclusion of transfers. |