Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
   5.1. Removal and installation
   + 5.2. Four-speed transmission
   + 5.3. Five-speed transmission
   + 5.4. Type 020 four-speed transmission
   - 5.5. Type 020 five-speed transmission
      5.5.1. Technical characteristics
      - 5.5.2. Transmission dismantling
         5.5.2.1. Primary shaft
         5.5.2.2. Secondary shaft
         5.5.2.3. Synchronizer
         5.5.2.4. Differential
      5.5.3. Transmission assembly
      5.5.4. Gear shifting mechanism
   + 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

5.5.2. Transmission dismantling

GENERAL INFORMATION

Transmission five-step type 020

1–coupling case;
2–bolt;
3–stopper;
4–stopper;
5–laying;
6–switch of fires of a backing;
7–epiploon;
8–cover;
9–bolt;
10-transmission case;
11-laying;
12-back cover;
13-returnable spring;
14-lock ring;
15-lever;
16-bolt;
17-stopper;
18-cap;
19-Vyzhimny bearing;
20-lever of switching off of coupling;
21-adjusting pin;
22-spring;
23-cover;
24-adjusting pin

Fastening of a fork of inclusion of the 5th transfer

1–lock plate;

2–fork of inclusion of the 5th transfer;

3–rod of a fork of inclusion of the 5th transfer

Gear wheel of the 5th transfer

1–bolt of fixing of a shaft of gear shifting;
2–switch of fires of a backing;
3–mechanism of blocking of a backing;
4–laying;
5–transmission case;
6–gear wheel of the 5th transfer of a secondary shaft;
7–washer;
8–lock ring;
9–plug;
10-fork of inclusion of the 5th transfer;
11-plate;

12-spring;
13-the sliding coupling of the synchronizer of the 5th transfer;
14-bolt;
15-washer;
16-nave of the synchronizer of the 5th transfer;
17-cracker;
18-a blocking ring;
19-gear wheel of the 5th transfer;
20-needle bearing;
21-bolt;
22-bolt;
23-basic washer

Removal of a fork of inclusion of the 5th transfer

1–lock plate;
2–secondary shaft;
3–rod of a fork of inclusion of the 5th transfer;
4–synchronizer of the 5th transfer;
5–fork of inclusion of the 5th transfer;
6–gear wheel of the 5th transfer

PERFORMANCE ORDER
1. To execute subitem 1–10 subsections 5.4.2.
2. To unscrew a bolt 4 (see fig. Nuts of fastening of the bearing) fastenings of a shaft of a gear wheel of a backing.
3. To unscrew bolts 16 (see fig. Transmission five-step type 020).
4. To remove a back cover of the 12th transmission and laying 11.
5. To remove vyzhimny the coupling bearing 19 from a back cover 12.
6. To remove lock rings 14 from a shaft of the lever 20 of switching off of coupling.
7. To remove the lever 20 of switching off of coupling and to take out the lever 15 and a returnable spring 13.
8. To raise a lock plate 1 (see fig. Fastening of a fork of inclusion of the 5th transfer) by means of two screw-drivers and to turn it on 90 °.
9. To include the 5th transfer and a backing with the help ползуна a rod of forks of gear shifting.
10. To turn off a bolt 14 (see fig. The gear wheel of the 5th transfer) at an end face of primary shaft a shlitsevy key of 12 mm and to remove it together with a washer 15 (the bolt is twirled very hardly).
11. To turn out a rod of a fork of the 5th transfer from a fork of the 10th inclusion of the 5th transfer. On a rod the left carving is cut therefore to turn off it it is necessary counter-clockwise (see fig. Removal of a fork of inclusion of the 5th transfer).
12. To remove a fork of the 10th inclusion of the 5th transfer (see fig. A gear wheel of the 5th transfer) together with the synchronizer assembled, consisting of a nave 16, the sliding coupling 13, springs 12 both crackers 17, and a gear wheel 19 5th transfers with a blocking ring 18.
13. To remove a lock ring 8 and an adjusting washer 7 from a secondary shaft.
14. To press a gear wheel 6 5th transfers of a secondary shaft.
15. To turn out four bolts 21 by means of a shestigrannik.
16. To execute subitem 18–20 subsections 5.4.2.
17. To unscrew bolts 9 (see fig. Transmission five-step type 020).
18. To separate a case of the 10th transmission and a case of 1 coupling.
19. To remove laying 5.
20. To take out a magnet.
21. To execute subitem 25–28 subsections 5.4.2, having taken out thus a spring being under a rod of forks of gear shifting.
22. To remove a secondary shaft (see subitem 29–38 subsections 5.4.2).
23. To execute subitem 39–43 subsections 5.4.2.