Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
- 4. Coupling
   4.1. Technical characteristics
   - 4.2. Type 084 transmission
      4.2.1. Mechanism of switching off of coupling
      4.2.2. Rope of a drive of coupling
      4.2.3. Coupling pedal
      4.2.4. Adjustment of a drive of coupling
   + 4.3. Type 020 transmission
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




4.2.1. Mechanism of switching off of coupling

GENERAL INFORMATION

Mechanism of switching off of coupling: and – type 084 transmission; – type 085 transmission





1–coupling case;

2–the directing plug;

3–bolt;

4–Vyzhimny bearing;

5–fixing bracket;

6–lock spring;

7–small plug;

8–shaft of the lever of switching off of coupling;

9–big plug;

10-spring;

11-lock ring;

12-lever of the vyzhimny bearing;

13-internal plug;

14-external plug;

15-sealing ring;

And – a ledge;

In – a groove

Drive of switching off of coupling (type 084 transmission)

1–lever of switching off of coupling;
2–winding of a rope of a drive of coupling;
3–tip;
4–gear washer;
5–sealing ring;
6–limiter of a course of a pedal;
7–shaft of a pedal of coupling;
8–plug;
9–tube of a pedal of coupling;
10-lock ring;
11-coupling pedal;
12-rope of a drive of coupling;
13-front guard;
14-arm;
15-plug;
16-transmission case;
17-lock-nut;
18-adjusting nut;
19-carving tip of a rope;
20-returnable spring

Removal

PERFORMANCE ORDER
1. To remove a transmission (see subsection 5.1).
2. To remove a returnable spring 20 (see fig. A drive of switching off of coupling (type 084 transmission)) from the lever 1.
3. To turn a lever 8 shaft (see fig. Mechanism of switching off of coupling: and – type 084 transmission), 1 coupling which was in a case so that vyzhimny the bearing 4 promoted up on the directing plug 2.
4. To remove two lock springs 6.
5. To remove vyzhimny the bearing 4.
6. To take out fixing brackets 5 of the vyzhimny bearing 4.
7. To unscrew bolts 3 and to remove directing plug 2.
On models with type 084 transmission
8. Выпрессовать big plug 9.
9. To take out a shaft of the 8th lever of switching off of coupling.
10. Выпрессовать the small plug 7 (in need of replacement).
On models with type 085 transmission

Prevention

The lever of switching off of coupling for a transmission of type 085 has other design.


11. To remove lock rings 11 (see fig. Mechanism of switching off of coupling: – type 085 transmission).
12. To take out a shaft of the 8th lever of switching off of coupling from a case of 1 coupling, removing thus the lever 12 of the vyzhimny bearing and a sealing ring 15.
13. Выпрессовать internal 13 and external the 14th plugs (in need of replacement).

Installation
Prevention

It is forbidden to wash out vyzhimny the bearing not to wash up from it greasing.


PERFORMANCE ORDER
1. Installation of the mechanism of switching off of coupling make as it should be, the return to removal, taking into account the following.
2. To check vyzhimny the bearing, having twisted it. If the bearing gets jammed, rustles or between rings is available люфт, it is necessary to replace it.
3. To check all plugs on wear.
4. To grease with graphite greasing a surface of the vyzhimny bearing 4 and directing plug 2.
5. To press the plug 7 aflush with a nest in a case of 1 coupling.
6. To insert a ledge And on the plug 9 into a groove In on the plug of a case of 1 coupling at a plug 9 press fitting.
7. To press internal 13 and external the 14th plugs for type 085 transmission aflush with nests in a case of 1 coupling.