Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation


Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
   5.1. Removal and installation
   - 5.2. Four-speed transmission
      5.2.1. Technical characteristics
      - 5.2.2. Transmission dismantling
         5.2.2.1. Primary shaft
         5.2.2.2. Secondary shaft
         5.2.2.3. Synchronizer
         5.2.2.4. Differential
      5.2.3. Transmission assembly
      5.2.4. Gear shifting mechanism
   + 5.3. Five-speed transmission
   + 5.4. Type 020 four-speed transmission
   + 5.5. Type 020 five-speed transmission
   + 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

5.2.2.2. Secondary shaft
GENERAL INFORMATION

Secondary shaft
1–bearing;
2–secondary shaft;
3–lock ring;
4–adjusting washer;
5–bearing;
6–lock ring;
7–adjusting washer;
8–gear wheel of the 1st transfer;
9–needle bearing;
10-a blocking ring of the synchronizer;
11-lock ring;
 12-synchronizer;
13-a blocking ring of the synchronizer;
14-gear wheel of the 2nd transfer;
15-needle bearing;
16-gear wheel of the 3rd transfer;
17-gear wheel of the 4th transfer;
18-spring;
19-cracker;
20-synchronizer nave;
21-the sliding coupling of the synchronizer

Dismantling

PERFORMANCE ORDER
1. To remove a lock ring 6 and an adjusting washer 7.
2. To remove a gear wheel 8 1st transfers and the needle bearing 9.
3. To remove blocking ring of the 10th synchronizer.
4. To remove a lock ring 11.
5. To press a gear wheel 14 2nd transfers together with the synchronizer 12 and a blocking ring 13.
6. To remove the needle bearing 15.
7. To press a gear wheel 16 3rd transfers.
8. To press a gear wheel 17 4th transfers.

Assembly

PERFORMANCE ORDER
1. To check a gap between a gear wheel 8 1st transfers and a blocking ring 10 and between a gear wheel 14 2nd transfers and a blocking ring 13 (see subsection 5.2.2.1).
2. Напрессовать a gear wheel 17 4th transfers 120 ° the ledge of a gear wheel should be directed to S.Pri etom on a shaft 2, previously its heating to temperature towards the 3rd transfer.
3. Напрессовать a gear wheel 16 3rd transfers 120 ° the ledge of a gear wheel should be directed to S.Pri etom on a shaft 2, previously its heating to temperature towards the 4th transfer.
Prevention

At a napressovka of gear wheels of the 3rd and 4th transfers to remove from seats of a shaft and gear wheels all greasing.

4. To grease the needle bearing 15 and to establish it on a shaft 2.
5. To establish a gear wheel 14 2nd transfers.
6. To establish blocking ring of the 13th synchronizer.
7. Напрессовать the synchronizer 12 so that the groove under a gear shifting fork on the sliding coupling was from a gear wheel of the 1st transfer, and crackers of the synchronizer got to grooves of a blocking ring.
8. To establish a new lock ring 11.
9. To establish blocking ring 10, watching that crackers of the synchronizer got to grooves of a blocking ring.
10. To grease the needle bearing 9 and to establish it on a shaft 2.
11. To establish a gear wheel 8 1st transfers.
12. To establish a washer 7 and a new lock ring 6.