Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
- 7. Forward drive
   7.1. Technical characteristics
   7.2. Semi-axis
   - 7.3. Hinge of equal angular speeds (CV JOINT)
      7.3.1. External CV JOINT
      7.3.2. Internal CV JOINT
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

, .



7.3. Hinge of equal angular speeds (CV JOINT)

7.3.1. External CV JOINT

GENERAL INFORMATION

External hinge of equal angular speeds (CV JOINT)

1–collar;
2–semi-axis;
3–antisplash cover;
4–collar;
5–separator;
6–holder;
7–small semi-axis;
8–hinge case;
9–lock ring;
10-ball;
11-konusny ring;
12-spring washer;
I–the provision of a spring washer at installation

The provision of a separator with a holder at their removal and installation

I–the provision of a separator with a holder at removal;

II – the provision of a separator with a holder after installation and turn (shooter)

Removal

PERFORMANCE ORDER
1. To remove a semi-axis from the car (see subsection 7.2).
2. To clamp a semi-axis in a vice with soft sponges.
3. To remove collars 7 and 9 (see fig. A forward drive (models with the engine in volume of 1,6 and 1,8 l)).
4. To shift an antisplash cover 8 from the CV JOINT case.
5. To bring down the CV JOINT 13 a soft drift from a semi-axis.
6. To remove a lock ring 12.
7. To remove a konusny ring 11 and a spring washer 10.
8. To remove an antisplash cover 8.

Dismantling


Prevention

Separate details of the CV JOINT to replace it is inadmissible. The CV JOINT replace only assembled.


PERFORMANCE ORDER
1. To wash out the hinge in kerosene.
2. To note the mutual provision of a separator 2, holders 1 and cases 4 on an end face.
3. To turn a separator 2 and I will embrace 1, having accurately knocked on a separator end face with an opravka from soft metal, before situation when the ball 3 leaves a path.
4. To squeeze out a ball 3 of a separator 2 opravka from soft metal.
5. To squeeze out other balls in this way. When jamming separator with a holder accurately to knock on the hinge case.
6. To turn a separator with a holder perpendicularly to a case surface so that two extended windows of a separator settled down against ledges cases (situation I), and to take out a separator with a holder from the case (see fig. The provision of a separator with a holder at their removal and installation).
7. To drown one of holder ledges, rotating it in the extended window of a separator, and to roll out a holder.
8. To wash out carefully all details of the hinge in kerosene and to check their condition, turning a special vnimeniye on shlifovanny surfaces of paths and spherical surfaces of a separator and balls.
Prevention

Existence of cracks, chips and traces of corrosion is inadmissible. At wear of working surfaces of racetracks more than with 0,1 mm and existence specified above defects to replace the hinge assembled.


Assembly

PERFORMANCE ORDER
1. Assembly of the external hinge of equal angular speeds make as it should be, the return to dismantling. To enclose before assembly in the case of the hinge of 45 g of G-6,2 greasing.
2. To consider at assembly of a label of the relative positioning, made earlier.
3. To turn a separator with a holder after installation in the hinge case in situation II (see fig. The provision of a separator with a holder at their removal and installation).
4. To insert balls for convenience from the opposite sides.

Installation

PERFORMANCE ORDER
1. To establish an antisplash cover 8 (see fig. A forward drive (models with the engine in volume of 1,6 and 1,8 l) on a semi-axis.
2. To establish a spring washer 12 (see fig. External hinge of equal angular speeds (CV JOINT)), and konusny ring 11.
3. To establish a lock ring 12 (see fig. A forward drive (models with the engine in volume of 1,6 and 1,8 l)) or 9 (see fig. External hinge of equal angular speeds (CV JOINT)).
4. To hammer the CV JOINT with a soft drift on a semi-axis so that the holder 6 jumped through a lock ring 9.
5. To enclose 45 g of G-6,2 greasing in the hinge.
6. To put on an antisplash cover 3 the hinge case 8.
7. To establish a collar 4.
8. To raise a screw-driver an internal landing corbel грязезaщитного a cover 3 before installation of a collar 1, to level pressure in the hinge.
9. To establish a collar 1.
10. To check collars 1 and 4 on existence of cracks in a lock zone.
Prevention

At detection of cracks to replace collars new. Collars should fix reliably antisplash covers on landing corbels and provide to hinges full tightness.