Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
- 7. Forward drive
   7.1. Technical characteristics
   7.2. Semi-axis
   + 7.3. Hinge of equal angular speeds (CV JOINT)
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

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7.2. Semi-axis

GENERAL INFORMATION

Forward drive (models with the engine in volume of 1,1 and 1,3 l)

1–lock ring;
2–internal hinge of equal angular speeds (CV JOINT);
3–spring washer;
4–collar;
5–cover;
6–antisplash cover;
7–collar;
8–stopper;
9–bolt;
10-semi-axis;
11, 12 – sealing rings;
13-collar;
14-antisplash cover;
15-collar;
16-spring washer;
17-konusny ring;
18-lock ring;
19-external hinge of equal angular speeds (CV JOINT);
20-washer;
21-nut;
22-antisplash cap

Forward drive (models with the engine in volume of 1,6 and 1,8 l)

1–lock ring;
2–internal hinge of equal angular speeds (CV JOINT);
3–spring washer;
4–cover;
5–antisplash cover;
6–semi-axis;
7–collar;
8–antisplash cover;
9–collar;
10-spring washer;
11-konusny ring;
12-lock ring;
13-external hinge of equal angular speeds (CV JOINT);
14-washer;
15-nut;
16-protective cap;
17-spring pin;
18-quencher of krutilny fluctuations;
19-antisplash cover (GTi model);
20-cover (GTi model);
21-laying (GTi model)

Removal

PERFORMANCE ORDER
1. To establish the car on the parking brake.
2. To prop up back wheels whetstones.
Prevention

At the removed semi-axis it is impossible to move the car as in the absence of longitudinal loading the nave bearing can be damaged.


3. To pick up a screw-driver and to remove a protective cap 22 from a wheel nave (see fig. A forward drive (models with the engine in volume of 1,1 and 1,3 l)).
4. To unscrew a nut 21.
5. To remove a washer 20.
6. To weaken bolts of fastening of wheels.
7. To raise and establish on support a forward part of the car.
8. To remove wheels.
9. To unscrew bolts 9.
Prevention

Bolts of fastening of the hinge of equal angular speeds (CV JOINT) to a flange of a semi-axis have heads with internal shlitsa therefore their otvorachivaniye needs a special shlitsevy key. It is impossible to use a shestigrannik as it is possible to damage shlitsa.


10. To disconnect the internal CV JOINT from a flange of a semi-axis and to take out a semi-axis from a wheel nave. If there will be problems with a semi-axis vynimaniye from a nave, it is necessary to turn off a bolt of fastening of the spherical hinge (see subsection 9.1.5 item 6) to wring out the suspension bracket lever down and to take out a semi-axis from a nave.
11. To remove laying 21 (fig. A forward drive (models with the engine in volume of 1,6 and 1,8 l), on the GTi models) if it is necessary.
Prevention

On models with the engine 1,6 and 1,8 of l and diesel 1,6 l the quencher of krutilny fluctuations 18 is established. At semi-axis replacement it should be surely rearranged on a new semi-axis.


12. To beat out a spring pin 17.
13. To dissolve the ends of a quencher of 18 krutilny fluctuations and to remove it from a semi-axis 6.

Installation

PERFORMANCE ORDER
1. To check a condition клеющейся tapes to an internal surface of a quencher of 18 krutilny fluctuations and if necessary to replace it new.
2. To establish on a semi-axis a quencher of 18 krutilny fluctuations according to fig. 7.3 (the size and = 4 mm) and to hammer a new spring pin 17 (see fig. A forward drive (models with the engine in volume of 1,6 and 1,8 l)).
3. To remove a protective film and to paste new laying 21 in the internal CV JOINT (on the GTi models).
4. To clear shlitsa of a nave and a semi-axis of dirt and to grease them with molybdenic greasing.
5. To insert a semi-axis into a wheel nave.
6. To twirl bolts 9 (see fig. A forward drive (models with the engine in volume of 1,1 and 1,3 l)) the moment of 45 N · m.
7. To establish a wheel.
8. To lower the car on the earth.
9. To twirl bolts of fastening of a wheel the moment of 110 N · m.
10. To establish a washer 20.
11. To twirl a nut 21 moment of 230 N · m.
12. To establish a protective cap 22.