Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
- 6. Transmission
   6.1. Technical characteristics
   6.2. Type 009 transmission
   6.3. Transfer case
   6.4. Driveshaft
   6.5. Viskomufta
   6.6. Back differential
   6.7. Gear wheel of a free wheeling
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




6.3. Transfer case

GENERAL INFORMATION

Transfer case

1–nut;
2–target flange;
3–epiploon;
4–bearing;
5–external ring of the bearing;
6–stopper;
7–case of a transfer case;
8, 9 – adjusting washers;
10-external ring of the bearing;
11-bearing;
12-a conducted gear wheel;
13-epiploon;
14-case of a transfer case;
15-bolt;
16-washer;
17-adjusting washer;
18-external ring of the bearing;
19-bearing;
20-target shaft;
21-gear wheel shaft;
22-leading gear wheel;
23-bearing;
24-external ring of the bearing;
25-plug;
26-epiploon;
27-a nut with a ring;
28-epiploon;
29-lock plate;
30-bolt;
31-rasporny ring;
32-washer;
33-spring;
34-semi-axis flange;
35-washer;
36-lock ring;
37-cap

Dismantling

PERFORMANCE ORDER
1. To remove a transfer case.
2. To mark the mutual provision of a target flange 2 and a case 7 transfer cases.
3. To turn off a nut 1.
4. To remove a target flange 2.
5. To remove a protective cap 37.
6. To remove a lock ring 36 and a washer 35.
7. To remove a flange of 34 semi-axes with a spring 33, a washer 32 and a rasporny ring 31.
8. To remove a target shaft 20 on the other hand.
9. To turn off bolts 30 and to remove a lock plate 29.
10. To turn off a nut 27 with a ring.
11. To turn off bolts 15.
12. To separate a case of a transfer case.
13. To remove a conducted gear wheel 12 and a leading gear wheel 22.

Assembly

PERFORMANCE ORDER
Assembly of a transfer case make as it should be, the return to dismantling. Before connection of halves of cases to grease their being interfaced surfaces with hermetic. To twirl bolts of the 15th fastening of cases the moment of 25 N · m.