Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation


Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
   5.1. Removal and installation
   + 5.2. Four-speed transmission
   + 5.3. Five-speed transmission
   - 5.4. Type 020 four-speed transmission
      5.4.1. Technical characteristics
      - 5.4.2. Transmission dismantling
         5.4.2.1. Primary shaft
         5.4.2.2. Secondary shaft
         5.4.2.3. Synchronizer
         5.4.2.4. Differential
      5.4.3. Transmission assembly
      + 5.4.4. Gear shifting mechanism
   + 5.5. Type 020 five-speed transmission
   + 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment

5.4.2.2. Secondary shaft
GENERAL INFORMATION

Secondary shaft

1–adjusting washer;
2–external ring of the roller
conic bearing;
3–roller conic bearing;
4–secondary shaft;
5–roller conic bearing;
6–plate;
7–bolt;
8–bearing;
9–bolt;
10-lock ring;
11-gear wheel of the 4th transfer;
12-lock ring;
13-gear wheel of the 3rd transfer;

14-gear wheel of the 2nd transfer;
15-needle bearing;
16-internal ring of the needle bearing;
17-a blocking ring;
18-synchronizer;
19-a blocking ring;
20-gear wheel of the 1st transfer;
21-needle bearing;
22-washer;
23-spring;
24-cracker;
25-synchronizer nave;
26-the sliding coupling of the synchronizer

Adjustment of an axial gap of a secondary shaft
1–adjusting washer;

2, 3 – the roller conic bearing;

4–plate;

5–secondary shaft;

6–special plate;

7–indicator leg;

8–indicator;

9–bar;

10-support;

11-bolt

Adjustment

PERFORMANCE ORDER
1. To establish an adjusting washer 1 (see fig. Adjustment of an axial gap of a secondary shaft) thickness of 0,65 mm.
2. To press an external ring of the roller conic bearing 2.
3. To establish a secondary shaft 5.
4. To establish a plate 4 and to fasten bolts the 11th moment of 40 N · m.
5. To establish a support 10 with a bar 9 and the indicator 8.
6. To enclose under a leg of the 7th indicator the ground plate 6.
7. To move a secondary shaft up and down to an emphasis and to take readings of the indicator, having determined by that an axial gap. At measurements it is impossible to turn a secondary shaft.
8. To calculate the demanded thickness of an adjusting washer on a formula: S0 = 0,65 + Sn + 0,20, where S0 – the demanded thickness of an adjusting washer, Sn – the measured size of an axial gap.
9. To pick up an adjusting washer of the demanded thickness proceeding from sets delivered in the spare part. Existing standard sizes: from 0,65 mm to 1,4 mm through each 0,05 mm.