1. To establish a shaft 68 (see fig. Type 085 transmission) backing gear wheels together with a gear wheel of the 67th backing. |
2. To establish a fork of switching of the 1-2nd of transfers with a rod in a groove of the sliding coupling of the synchronizer of a secondary shaft. |
3. To establish at the same time secondary shaft 4 (see fig. Installation of shaft of a transmission) and a rod of 2 forks of switching of the 1-2nd of transfers, raising thus a backing gear wheel by means of a hook 6 of a wire. |
4. To establish a fork of switching of the 3-4th transfers with a rod in a groove of the sliding coupling of the synchronizer of primary shaft. |
5. To raise a secondary shaft 4 with a rod 2 and to establish primary shaft with a rod of 3 forks of switching of the 3-4th transfers, raising thus a backing gear wheel by means of a hook 6 of a wire. |
6. To twirl the screw 11 (see fig. Internal mechanism of switching of a transmission) fastenings of a shaft of a gear wheel of a backing. |
7. To establish a rod 3 (see fig. Removal of a shaft of gear shifting) with a fork of inclusion of a backing. |
8. To twirl the screw 10 (see fig. Internal mechanism of switching of a transmission). |
9. To establish a rod 2 (see fig. Removal of a shaft of gear shifting) forks of inclusion of the 5th transfer. |
10. To twirl a bolt 9 (see fig. Internal mechanism of switching of a transmission). |
11. To establish all forks of gear shifting in neutral situation. |
12. To establish an arm 4 levers of gear shifting and the plug 3. |
13. To twirl a bolt 2. |
14. To establish the lever of 1 gear shifting with a spring in an arm 4. |
15. To hammer a shaft of the 6th gear shifting and to establish a cap 5 aflush with a surface of a case of a transmission. |
16. To establish the connecting plug 8 (see fig. Carter couplings) and to wrap a bolt 9. |
17. To adjust mutual position of the lever 1 (see fig. The internal mechanism of switching of a transmission) gear shifting and the connecting plug 8 (see fig. Carter of coupling) (see subsection 5.3.4). |
18. To establish into place differential. |
19. To establish in a case of the 11th coupling (see fig. Carter transmissions) adjusting pins 10. |
20. To grease with hermetic the being interfaced plane of a case of the 11th coupling. |
21. To connect a case of the 5th transmission and a case of the 11th coupling. |
22. To twirl bolts the 14th moment of 25 N · m. |
23. To establish a new epiploon 3 (see fig. Type 085 transmission) in the plug 4, having greased with konsistentny greasing a working edge of an epiploon. |
Prevention
Flanges of semi-axes are various among themselves. Diameter of a working edge of an epiploon is on the left side equal 57 mm, and on the right side – 48 mm.
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24. To press the plug 4 in a coupling case. |
25. To establish a flange of 2 semi-axes with a spring 5, a washer 6 and a rasporny ring 7. |
26. To block a semi-axis flange a screw-driver and to twirl a bolt 1 moment of 25 N · m. |
27. Напрессовать a gear wheel 64 5th transfers on primary shaft, thus a fillet of a gear wheel it should be directed to the bearing. |
28. To establish a washer 27 on a secondary shaft. |
29. To grease and напрессовать an internal ring of the needle bearing 26. |
30. To establish the needle bearing 26. |
31. To establish a gear wheel 25 5th transfers on a secondary shaft, thus a fillet of a gear wheel it should be directed to the bearing. |
32. To establish blocking ring 24 synchronizers with a spring 23. |
33. Напрессовать a synchronizer 22 nave, thus a fillet of a nave it should be directed to a gear wheel of the 5th transfer, and ledges of a blocking ring – to enter into nave grooves. |
34. To establish a lock ring 21. |
35. To establish the sliding coupling on the synchronizer nave, thus made narrower shlitsa on the coupling should be directed to a gear wheel of the 5th transfer and should be combined with wider hollows at шлицов naves (see fig. Synchronizer of the 5th transfer). |
36. To include the 5th transfer. |
37. To include the 2nd transfer by means of the gear shifting lever, having blocked thereby shaft. |
38. To twirl a new bolt 66 (see fig. Type 085 transmission) with a spring washer 65 on the end of primary shaft the moment of 40 N · m. |
39. To establish all forks of gear shifting in neutral situation. |
40. To remove the sliding coupling of the synchronizer of the 5th transfer. |
41. To establish the lever 5 (see fig. A fork of inclusion of the 5th transfer) on a rod of a fork of inclusion of the 5th transfer. |
42. To establish at the same time a fork of 2 inclusions of the 5th transfer and the sliding coupling 4 synchronizers of the 5th transfer. |
Prevention
Since 1986 the new bolt of 1 fastening of a fork of inclusion of the 5th transfer is established. At an old and new bolt a carving different.
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43. To establish the plug 3 and to twirl a bolt 1. |
44. To turn a bolt 1 until the face surface of the sliding coupling will not appear flush with a face surface of a nave of the synchronizer. |
45. To include the 5th transfer. |
46. To twirl a bolt 1 so that the fork 2 had no gap in a pro-point of the sliding coupling. |
47. To weaken a bolt 1 so that between a fork 2 and a pro-point of the sliding coupling the small gap was formed. |
48. To tighten a lock-nut. |
49. To establish a cover 1 (see fig. Carter transmissions) transmissions with new laying 4. |
50. To twirl bolts the 2nd moment of 8 N · m. |