1. To clear a transmission of dirt and to wash out water, having protected cases from water hit. |
2. To insert into an opening of a flange 2 (see fig. Type 084 transmission) a screw-driver and to rest semi-axes it in edge of a case of the 6th coupling, to block a flange from a provorachivaniye. |
Prevention
Flanges of semi-axes have different length. The length of the left flange makes 84,5 mm, and right – 89,6 mm. It is recommended to mark flanges before removal.
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3. To unscrew by means of a cap key a bolt 1. |
4. To take out a flange of 2 semi-axes from a coupling case by means of two screw-drivers. |
5. To remove a spring 3, a washer 4 and a rasporny ring 5. |
6. To remove a semi-axis flange on the other side of a transmission (see subitem 2-5). |
Prevention
Since 1986 instead of bolts of flanges of semi-axes with a six-sided head bolts with a cylindrical head under a shestigrannik began to be applied.
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7. To turn off three bolts 2 (see fig. Carter transmissions). |
8. To uncover 1 transmission and laying 4. |
9. To include the 5th transfer. |
10. To weaken a lock-nut being under a fork 2 (see fig. Fork of inclusion of the 5th transfer). |
11. To turn off a bolt 1 and to remove it with the plug 3. |
12. To remove at the same time a fork 2 and the sliding coupling 4 synchronizers of the 5th transfer. |
13. To establish again as the sliding coupling 4 synchronizers of the 5th transfer. |
14. To include the 5th transfer by means of the synchronizer and the 2nd transfer by means of the gear shifting lever, having blocked thus transmission shaft from rotation. |
15. To turn off a bolt 66 (see fig. Type 085 transmission). |
16. To remove the sliding coupling 4 (see fig. Fork of inclusion of the 5th transfer) synchronizer of the 5th transfer. |
17. To remove a lock ring 21 (see fig. Type 085 transmission). |
18. To press a gear wheel 25 5th transfers together with the synchronizer 22 a blocking ring 24 and the needle bearing 26. |
19. To pick up a basic washer 27 and to remove it together with an internal ring of the needle bearing. |
20. To press a gear wheel 64 5th transfers from primary shaft 62. |
21. To remove the lever 5 (see fig. A fork of inclusion of the 5th transfer) from a rod of a fork of inclusion of the 5th transfer. |
22. To turn off bolts 14 (see fig. Carter transmissions). |
23. To separate a case of the 5th transmission and a case of coupling 11. |
24. To take out differential. |
25. To unscrew the carving plug 18 (see fig. Carter couplings) and to take out a shaft of the 17th drive of a speedometer. |
26. To unscrew the switch of light of a backing. |
Prevention
If the connecting plug or the internal lever of gear shifting acts in film, at installation it is necessary to execute adjustment.
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27. To turn off a bolt 9. |
28. To remove the connecting plug 8. |
29. To remove a cap 5 (see fig. Internal mechanism of switching of a transmission). |
30. To beat out a shaft of the 6th gear shifting. |
31. To remove the lever of 1 gear shifting. |
32. To turn off a bolt 2 and to take out the plug 3. |
33. To remove an arm 4 levers of gear shifting. |
34. To unscrew a bolt of the 9th fastening of a rod of a fork of inclusion of the 5th transfer and the screw 10 of fastening of a rod of a fork backing inclusions. |
35. To take out a rod 2 (see fig. Removal of a shaft of gear shifting) forks of inclusion of the 5th transfer and rod of 3 forks of inclusion of a backing. |
36. To unscrew the screw 11 (see fig. Internal mechanism of switching of a transmission) fastenings of a shaft of an intermediate gear wheel of a backing. |
37. To take out from a transmission case at the same time primary 7 (see fig. Removal of a shaft of gear shifting) and secondary the 8th shaft, a backing gear wheel with shaft and rods of 4 and 5 forks of switching of the 1-2nd and 3-4th transfers. |