Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
   5.1. Removal and installation
   - 5.2. Four-speed transmission
      5.2.1. Technical characteristics
      + 5.2.2. Transmission dismantling
      5.2.3. Transmission assembly
      5.2.4. Gear shifting mechanism
   + 5.3. Five-speed transmission
   + 5.4. Type 020 four-speed transmission
   + 5.5. Type 020 five-speed transmission
   + 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




5.2.4. Gear shifting mechanism

GENERAL INFORMATION

Gear shifting mechanism

1–plug;
2–spring;
3, 4 – the plug;
5–shaft of the lever of gear shifting;
6–gear shifting lever;
7–finger of a rod of gear shifting;
8–gear shifting rod;
9–bolt;
10-lead of a fork of inclusion of a backing;
11-fork of inclusion of a backing;
12-rod of a fork of inclusion of a backing;
13-a rod with a fork of switching of the 1-2nd of transfers;
14-a rod with a fork of switching of the 3-4th transfers;
15-bolt;
16-connecting coupling;
17-plug;
18-connecting tip;
19-nut;
20-collar;
21-bolt;
22-cover;
23-shaft of the mechanism of gear shifting;
24-cover;
25-handle of the lever of gear shifting;
26-gear shifting lever;
27-washer;
28-spring;
29-nut;
30-top cup of the spherical hinge;
31-bottom cup of the spherical hinge;
32-plug;
33-plate;
34-laying;
35-case;
36-bolt

Adjusting clown

1–bolt;

2–gear shifting lever;

3–adjusting clown;

and – the adjusting size

Removal

PERFORMANCE ORDER
1. To establish the car on the parking brake.
2. To establish the gear shifting lever in neutral situation.
3. To unscrew a bolt 21 (see fig. Gear shifting mechanism).
4. To shift a collar 20.
5. To turn off the handle 25 of the lever of gear shifting in car salon.
6. To remove a cover 24.
7. To unscrew nuts 29.
8. To take out the gear shifting lever assembled from salon.

Installation

Installation of the lever of gear shifting make as it should be, the return to removal, having greased thus the spherical hinge.

Adjustment of the mechanism of gear shifting

PERFORMANCE ORDER
1. To establish a transmission in neutral situation.
2. To weaken a bolt 21.
3. The second person in salon of the car should establish precisely the gear shifting lever in the situation corresponding to the neutral provision of a transmission, and to keep it in this situation. Meanwhile it is necessary to tighten a bolt of 21 collars 20.

ADJUSTING CLOWN


Prevention

Since January, 1991 instead of the spherical hinge on the lever of gear shifting establish the adjusting clown 3 (see fig. Adjusting clown).


PERFORMANCE ORDER
1. To include the first transfer.
2. To weaken a bolt 1.
3. To turn the adjusting clown 3, having established the size "a" equal of 1-1,5 mm.
4. To twirl a bolt 1.