Volkswagen Golf 2 / Jett 2
+ 1.1. Short technical characteristics of diesel engines
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
- 5. Transmission
5.1. Removal and installation
- 5.2. Four-speed transmission
5.2.1. Technical characteristics
+ 5.2.2. Transmission dismantling
5.2.3. Transmission assembly
5.2.4. Gear shifting mechanism
+ 5.3. Five-speed transmission
+ 5.4. Type 020 four-speed transmission
+ 5.5. Type 020 five-speed transmission
+ 5.6. Automatic transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment
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Gear shifting mechanism
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1–plug;
2–spring;
3, 4 – the plug;
5–shaft of the lever of gear shifting;
6–gear shifting lever;
7–finger of a rod of gear shifting;
8–gear shifting rod;
9–bolt;
10-lead of a fork of inclusion of a backing;
11-fork of inclusion of a backing;
12-rod of a fork of inclusion of a backing;
13-a rod with a fork of switching of the 1-2nd of transfers;
14-a rod with a fork of switching of the 3-4th transfers;
15-bolt;
16-connecting coupling;
17-plug;
18-connecting tip;
19-nut;
20-collar;
21-bolt;
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22-cover;
23-shaft of the mechanism of gear shifting;
24-cover;
25-handle of the lever of gear shifting;
26-gear shifting lever;
27-washer;
28-spring;
29-nut;
30-top cup of the spherical hinge;
31-bottom cup of the spherical hinge;
32-plug;
33-plate;
34-laying;
35-case;
36-bolt |
Adjusting clown
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1–bolt;
2–gear shifting lever;
3–adjusting clown;
and – the adjusting size |
Removal
| PERFORMANCE ORDER |
| 1. To establish the car on the parking brake. |
| 2. To establish the gear shifting lever in neutral situation. |
| 3. To unscrew a bolt 21 (see fig. Gear shifting mechanism). |
| 4. To shift a collar 20. |
| 5. To turn off the handle 25 of the lever of gear shifting in car salon. |
| 6. To remove a cover 24. |
| 7. To unscrew nuts 29. |
| 8. To take out the gear shifting lever assembled from salon. |
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Installation
Installation of the lever of gear shifting make as it should be, the return to removal, having greased thus the spherical hinge.
Adjustment of the mechanism of gear shifting
| PERFORMANCE ORDER |
| 1. To establish a transmission in neutral situation. |
| 2. To weaken a bolt 21. |
| 3. The second person in salon of the car should establish precisely the gear shifting lever in the situation corresponding to the neutral provision of a transmission, and to keep it in this situation. Meanwhile it is necessary to tighten a bolt of 21 collars 20. |
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ADJUSTING CLOWN
Prevention
Since January, 1991 instead of the spherical hinge on the lever of gear shifting establish the adjusting clown 3 (see fig. Adjusting clown).
| PERFORMANCE ORDER |
| 1. To include the first transfer. |
| 2. To weaken a bolt 1. |
| 3. To turn the adjusting clown 3, having established the size "a" equal of 1-1,5 mm. |
| 4. To twirl a bolt 1. |
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