Volkswagen Golf ll, Jetta II

1983-1992 of release

Repair and car operation



Volkswagen Golf 2 / Jett 2
- 1.1. Short technical characteristics of diesel engines
   1.2. Short technical characteristics of petrol engines
   1.3. Tarirovochnye data of carburetors
   1.4. Nominal and repair sizes of details and limits admissible износов
   1.5. Spark plugs of petrol VW Golf/Jetta engines
   1.6. Value of the moment of ignition for engines in working volume of 1,6 and 1,8 l
   1.7. Moments of inhalings of responsible carving connections
   1.8. Operational liquids
   1.9. Refueling volumes
+ 2. Engine
+ 3. Power supply system
+ 4. Coupling
+ 5. Transmission
+ 6. Transmission
+ 7. Forward drive
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment




1.4. Nominal and repair sizes of details and limits admissible износов

GENERAL INFORMATION

PARAMETER
ENGINES
petrol, in volume of 1,1 and 1,3 l
petrol, in volume of 1,6 and 1,8 l
the diesel
External diameter of a saddle of the inlet / final valve, mm
32,2/26,5
37,2/32,4
32,8/30,4
Width of a working facet of a saddle of the inlet / final valve, mm
2,0/2,4
2,0/2,4
2,0/2,4
Facet corner
45 °
45 °
45 °
Diameter of an opening in directing plugs, mm
8,013-8,035
8,013-8,035
8,013-8,035
Maximum permissible gap between a core of the inlet / final valve and the directing plug, mm
1,0/1,3
1,0/1,3
1,3/1,3
Diameter of the inlet / final valve, mm
34/28,1
38,0/33,0
34,21/31,0
Diameter of a core of the inlet / final valve, mm
7,97/7,95
7,97/7,95
7,97/7,95
The maximum admissible width during the polishing of a working facet of the inlet valve, mm
3,5
3,5
3,5
The minimum height of a plate of the inlet valve to a facet, mm
0,5
0,5
0,5
Length of the inlet / final valve, mm
110,5/110,5
98,7/98,5
104,8/104,6
Length of the inlet / final valve with a hydropusher, mm
95,0/95,0
Corner of a working facet of the valve
45 °
45 °
45 °
Gap between cams of a cam-shaft and adjusting washers of pushers of valves, mm:
at temperature of cooling liquid is higher 35 ° With
0,15 +0,05/0,2 +0,05
0,25 ±0,05/0,45 ±0,05
0,25 ±0,05/0,45 ±0,05
at temperature of cooling liquid 20 ° With
0,1 +0,05/0,25 +0,05
0,2 ±0,05/0,3 ±0,05
0,2 ±0,05/0,3 ±0,05
Nominal gap between the piston and the cylinder, mm
0,03
0,03
0,03
Maximum permissible gap between the piston and the cylinder, mm
0,12
0,12
0,12
Diameter of the cylinder, mm:
  – the nominal
75,01
81,01
76,51
  – the 1st repair
75,26
81,26
76,76
  – the 2nd repair
75,51
81,51
77,01
  – the 3rd repair
76,01
82,01
77,51
Diameter of radical / shatunny necks of the crankshaft, mm:
  – the nominal
54,0-0,022-0,042/
42,0-0,03-0,045
54,0-0,022-0,042/
47,8-0,022-0,042
54,0-0,022-0,042/
47,8-0,022-0,042
  – the 1st repair
53,75-0,022-0,042/
41,75-0,03-0,045
53,75-0,022-0,042/
47,55-0,022-0,042
53,75-0,022-0,042/
47,55-0,022-0,042
  – the 2nd repair
53,5-0,022-0,042/
41,5-0,03-0,045
53,5-0,022-0,042/
47,3-0,022-0,042
53,5-0,022-0,042/
47,3-0,022-0,042
  – the 3rd repair
53,25-0,022-0,042/
42,25-0,03-0,045
53,25-0,022-0,042/
47,05-0,022-0,042
53,25-0,022-0,042/
47,05-0,022-0,042
Axial gap of the crankshaft, mm:
  – the nominal
0,07-0,18
0,07-0,17
0,07-0,17
  – maximum permissible
0,2
0,25
0,37
Gap between radical loose leaves and necks of the crankshaft, mm:
  – the nominal
0,03-0,08
0,03-0,08
0,03-0,08
  – maximum permissible
0,17
0,17
0,17
Gap between shatunny loose leaves and necks of the crankshaft, mm:
  – the nominal
0,02-0,076
0,03-0,095
0,03-0,095
  – maximum permissible
0,095
0,12
0,12
Diameter of the piston, mm:
  – the nominal
74,98
80,98
76,48
  – the 1st repair
75,23
81,23
76,73
  – the 2nd repair
75,48
81,48
76,98
  – the 3rd repair
75,98
81,98
77,48
Gap in the lock kompressionnykh/maslosjemny piston rings, mm:
  – the nominal
0,3-0,45/
0,25-0,4
0,3-0,45/
0,25-0,45
0,3-0,45/
0,25-0,4
  – maximum permissible
1,0
1,0
1,0
Ring gap in a flute of the piston, mm:
  – the nominal
0,02-0,05
0,02-0,05
0,06-0,09; 0,05-0,08; 0,03-0,06
  – maximum permissible
0,15
0,15
0,15
Maximum permissible axial gap of a cam-shaft at the removed pushers, mm
0,15
0,15
0,15
Radial palpation of necks of the cam-shaft, measured on an average neck, mm, no more
0,02
0,01
0,01
Diameter of necks of a cam-shaft, mm
31,45; 39,95; 40,45
26,0
26,0
Repair diameter of necks of a cam-shaft, mm
25,75
25,75
Minimum height of a head of the block, mm
119,3
132,6
Gap between teeths of gear wheels of the oil pump, mm
0–0,13
0,05-0,2
0,05-0,2
Axial gap between gear wheels and a cover of the oil pump, mm
0,03-0,06
0,15
0,15
Coupling
Type of overlays of a conducted disk
Ferrodo 755

Texstar 314

Texstar 314

Diameter of a conducted disk, mm
180
190 (EZ); 200 (GU)
200; 210
Thickness of a conducted disk, mm
7,8
7,8
7,8
The maximum admissible palpation of a conducted disk, mm
0,5
0,4
0,5
Minimum admissible size of a zaglubleniye of rivets, mm
0,3
0,3
0,3
Maximum permissible gap in shlitsevy connection of a conducted disk and primary shaft, mm
0,4
0,4
0,4
Maximum admissible deflection of a press disk, mm
0,3
0,2
0,2
Free wheeling of a pedal of coupling, mm
15-20
15
15
Transmission
Gap between a gear wheel and a blocking ring of the synchronizer, mm:
  – the nominal
1,7
1,7
1,7
  – maximum permissible
0,5
0,5
0,5
Distance from an end face of a shaft of a gear wheel of a backing to a flange of a case of KP of type 084, mm
83,3
Gap between a fork of inclusion of a backing and a fork of switching 1 – KP of type 084 2nd transfers, mm
1,3-2,8
Forward brake
Diameter of a brake disk, mm
239
239
239
Thickness of a brake disk, mm
10
12; 20 (ventilated)
12; 20 (ventilated)
Limiting admissible thickness of a brake disk, mm
8
10; 18 (ventilated)
10; 18 (ventilated)
Maximum admissible palpation of a disk, mm
0,06
0,06
0,06
Thickness of brake shoes, mm
12
14
14
Minimum thickness of brake shoes, mm
7,0
7,0
7,0
Back drum-type brake
Internal diameter of a drum, mm:
  – the nominal
180
180
180
  – maximum permissible
181
181
181
Maximum admissible radial palpation of a drum, mm
0,05
0,05
0,05
Maximum admissible lateral palpation of a drum, mm
0,2
0,2
0,2
Minimum admissible thickness of an overlay of a brake shoe, mm
2,5
2,5
2,5
Diameter of the piston of the wheel brake cylinder, mm
14,29
14,29
14,29; 17,46 (automatic KP)
Back disk brake
Diameter of a brake disk, mm
226

226

226

Thickness of a brake disk, mm:
  – the nominal
10,0
10,0
10,0
  – maximum permissible
8,0
8,0
8,0
Maximum admissible palpation of a disk, mm
0,06
0,06
0,06
Thickness of a brake shoe, mm:
  – the nominal
12,0
12,0
12,0
  – maximum permissible
7,0
7,0
7,0
Diameter of the wheel brake cylinder, mm
20,64
20,64
20,64